Automatic Stacker Machine Designed For Different Types Of Block Making Machines Is Finished Loading
May 07, 2018 – Our customer was willing to improve his stacker machine in automation for his block machine purchased in 2015. This new automatic stacker machine has been finished loading and is ready for shipment.
The automatic stacker machine is suitable for different types of block making machines and is placed in a straight line with the block making machine, ensuring seamless integration into existing production lines.
What Is an Automatic Stacker Machine?
An automatic stacker machine is a material handling device used in concrete block production lines to automatically stack finished blocks onto pallets or transport racks. It replaces manual stacking labor, improves work efficiency, reduces labor intensity, and lowers production costs. The automatic stacker is a critical component of a fully automatic concrete block production line, working in conjunction with the block making machine, automatic elevator, finger car system, and automatic cubing system.
In a typical block production line, after the block making machine forms the concrete blocks, the green blocks are transferred to the automatic elevator. The stacker then takes over, stacking the blocks onto pallets for transport to the curing chamber. After curing, the stacker can also assist in destacking operations, sending blocks to the automatic cubing system for final packaging.
Key Components and Structure
The automatic stacker machine from Unik Machinery includes the following major components:
- Stack frame – A gantry type frame structure that provides the main support for the stacking operation.
- Lifting frame – Also of gantry type construction, responsible for vertical movement of blocks.
- Lifting mechanism – Powers the vertical lifting and lowering of the stacking platform.
- Adjusting mechanism – Allows positioning adjustments to accommodate different pallet sizes.
- Traveling mechanism – Enables horizontal movement of the stacker along the production line.
- Outboard mechanism – Supports the extension and retraction of the stacking arm.
Each mechanism is composed of a body part and a transmission mechanism, along with an electrical system. The device also includes a programmable logic controller (PLC) control system, which is connected to each electrical system circuit to control the power mechanism and the transmission mechanism.
Technical Specifications
The automatic stacker machine offers the following key specifications:
- Stacking capacity : Three-piece blocks can be transported to the bracket at one time
- Stacking height : Six layers can be stacked
- Control system : PLC (Programmable Logic Controller) with electrical system integration
- Structure type : Gantry frame construction for stability and durability
- Adjustability : Can be positioned and adjusted according to pallets of different sizes
The stacking frame and lifting frame are of a gantry type frame structure, which provides excellent stability and load-bearing capacity for heavy block stacking operations.
Compatibility with Different Types of Block Making Machines
One of the key advantages of this automatic stacker machine is its versatility. The device can be positioned and adjusted according to pallets of different sizes, making it adaptable to different types of block forming machines, including:
- Fully automatic block making machines
- Semi-automatic block making machines
- Manual block forming machines
The device and the block forming machine have strong versatility. This compatibility allows customers who purchased block machines in previous years to upgrade their production lines with an automatic stacker without replacing their existing block making equipment. As seen in this case, our customer purchased a block machine in 2015 and was able to add this automatic stacker machine in 2018 to improve automation.
Benefits of Automatic Stacking
- Implementing an automatic stacker machine in a concrete block production line offers numerous benefits:
- Improved work efficiency : Automates the stacking process, significantly increasing throughput compared to manual stacking.
- Reduced labor intensity : Eliminates the need for workers to manually stack heavy concrete blocks.
- Lower production costs : Reduces labor requirements and associated costs.
- Strong versatility : Compatible with different types of block forming machines and pallet sizes.
- Realizes automatic boarding : Seamlessly integrates with the overall production line automation.
- Saves investment : Can be added to existing block machine setups without replacing core equipment.
According to industry data, an automatic palletizing system can help a block factory save 7-9 workers, reducing annual labor costs by approximately USD 100,000 per year.
PLC Control System
The automatic stacker machine is equipped with a programmable logic controller (PLC) control system, which is connected to each electrical system circuit to control the power mechanism and the transmission mechanism.
The PLC system offers several advantages:
- Precise control : Ensures accurate positioning and consistent stacking patterns
- Programmable operation : Allows customization of stacking sequences based on block types and pallet sizes
- Integration capability : Can be integrated with the main block machine control system for coordinated operation
- Fault diagnosis : Provides diagnostic information for maintenance and troubleshooting
Integration with Complete Block Production Line
The automatic stacker machine is an essential auxiliary system in a fully automatic concrete block production line. In a complete line, it works alongside:
- Batching station : Measures aggregates to the required weight
- JS compulsory mixer : Mixes materials evenly before conveying to the block machine
- Block making machine : Forms the concrete blocks
- Automatic elevator : Transfers finished blocks to the stacking system
- Finger car system : Transports pallets of blocks to the curing chamber
- Automatic cubing system : Stacks cured blocks into piles for final storage
For block factories looking to upgrade from manual or semi-automatic operations, adding an automatic stacker is often the first step toward full automation, providing immediate labor savings and efficiency gains.
About Fujian Unik Machinery Technology Co., Ltd.
Founded in 2008 by experienced engineers and technicians, Fujian Unik Machinery Technology Co., Ltd. provides professional concrete product solutions and support. We follow the philosophy: "we won not succeed until our customer do"
Our services include project analysis, engineering design, accessory quality control, commissioning, training, and after-sales support. In addition to automatic stacker machines, we offer fully automatic concrete block production lines, batching stations, JS compulsory mixers, block making machines, automatic cubers, pallet return systems, and precast moulds.
If you need further information about types of block making machines and stacker machines, please feel free to contact us.
Email: sales1@unikmachinery.com
Website: https://www.unikblockmachines.com/
