Machine For Making Cement Blocks

machine for making cement blocks
 

 

 

 

 

 

 

 

 

  

  

How Many Steps Does It Take to Go from Raw Materials to Finished Cement Blocks?

The production process for cement blocks is not complicated: batching, mixing, forming, curing, and palletizing. But how well each step is executed determines the quality and cost of the final product.

Batching determines cement dosage and raw material costs. Mixing determines the uniformity of the mix. Forming determines the density and strength of the blocks. Curing determines whether the final strength meets standards. Palletizing determines whether the finished products can quickly enter the market.

UNIK Machinery's cement block forming machines cover the entire process from batching to palletizing.

 

 

 

 

 

 

 

 

 

To Know Whether a Machine Can Save You Money, Just Look at Three Things

Cement block production, put simply, is one thing: mixing cement, sand and gravel, and fly ash in proportion, pressing them into blocks, and curing them properly. But why do some plants make money while others lose it?

The difference is not in equipment capacity, but in three easily overlooked areas: how much cement is used, how long the equipment is down, and how often molds are replaced.

UNIK Machinery makes cement block machines with a focus on helping customers manage these three accounts well.

 

   

  

 

Dimension	5000×2450 ×2930mm
Weight	6T
Pallet size	880 ×680mm
Power	42.15 kW
Vibration method	Siemens motors
Vibration Frequency	3800-4500 r/min
Cycle time	15-20s
Vibration Force	50-70KN

 

  

   

Products	Pic	Size	Capacity	Cycle time	Daily capacity
Hollow block		390 ×190 ×190mm	5pcs/pallet	15-20s	7200pcs
Hollow brick		240 ×115 ×90mm	16pcs/pallet	15-20s	23040pcs
Brick		240 ×115 ×53mm	34pcs/pallet	15-20s	48960pcs
Paver		200 ×100 ×60mm	20pcs/pallet	15-20s	28800 pcs

   

How Often Molds Need to Be Replaced

Molds are the most common consumable in block machines. Cheap molds use ordinary steel and are scrapped after tens of thousands of cycles; good molds use alloy steel with carburizing heat treatment and can last over a hundred thousand cycles.

UNIK molds use Cr12MoV alloy tool steel and undergo carburizing heat treatment, achieving a surface hardness of HRC 59–62, with critical dimensional tolerances controlled within ±0.3 mm. The service life is 80,000–120,000 cycles, which translates to 2–3 years in single-shift operation

 

 

 

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