Hydraulic Block Making Machine Manufacturer

hydraulic block making machine manufacturer
 

 

 

 

 

 

 

 

 

  

 

Working Principle: The Essential Difference from "Vibration" to "Pressing"

Ordinary block machines mainly rely on vibration to compact the material, while the core difference of a hydraulic block forming machine lies in its combined "vibration + pressing" forming method.

A complete working cycle typically takes 15‑20 seconds. After the mixed material is evenly injected into the mold through the spreading device, the vibration system operates at a high frequency of 3800‑5500 cycles per minute, causing the material to rapidly liquefy and release air. At the same time, the hydraulic system applies pressure of up to 25‑31.5 MPa. Under the combined action of vibration and pressure, the material particles rearrange and interlock tightly. The formed blocks have high density and can be directly stacked for curing.

The essential difference between the two is: vibration equipment compacts bricks by "shaking," while hydraulic equipment compacts bricks by "pressing" – the density uniformity and strength consistency achieved by the latter are difficult for the former to match.

 

 

 

 

 

 

  

 

Dimension	5000×2450 ×2930mm
Weight	6T
Pallet size	880 ×680mm
Power	42.15 kW
Vibration method	Siemens motors
Vibration Frequency	3800-4500 r/min
Cycle time	15-20s
Vibration Force	50-70KN

 

 

 

 

 

Products	Pic	Size	Capacity	Cycle time	Daily capacity
Hollow block		390 ×190 ×190mm	5pcs/pallet	15-20s	7200pcs
Hollow brick		240 ×115 ×90mm	16pcs/pallet	15-20s	23040pcs
Brick		240 ×115 ×53mm	34pcs/pallet	15-20s	48960pcs
Paver		200 ×100 ×60mm	20pcs/pallet	15-20s	28800 pcs

 

 

Core Value: What Can One Machine Deliver?

Solid waste utilization – turning waste into treasure. The machine can extensively use industrial waste materials such as fly ash, furnace slag, mineral slag, coal gangue, construction waste, and more as raw materials. Taking fly ash as an example, it can replace 30%‑50% of cement usage, directly reducing raw material costs. By converting waste into high‑value building materials, it also aligns with the direction of the "dual carbon" policy.

One machine, multiple products – quick mold change. By changing molds, a single machine can produce over a dozen types of cement products, including hollow blocks, solid bricks, perforated bricks, paving bricks, curbstones, grass planting pavers, slope protection bricks, interlocking blocks, and more. The molds feature a plug‑in design, allowing mold change within minutes.

Intelligent control, simple operation. The equipment integrates mechanical, electrical, and hydraulic systems, with a PLC intelligent control system and a touchscreen HMI, achieving fully automatic cyclic operation. It features fault self‑diagnosis and supports remote technical support and maintenance. Ordinary workers can operate it after simple training.

Servo energy saving – reducing operating costs. The new hydraulic system adopts energy‑saving technologies such as variable frequency motors driving fixed displacement pumps. The servo technology supplies power on demand, with standby energy consumption near zero, achieving significant overall energy savings compared with conventional models.

High‑strength frame, long‑life design. The main structure is manufactured with high‑precision castings and special welding techniques. The four‑column guide and synchronous mechanism ensure smooth operation and high precision. All key processes – CNC machining, heat treatment, welding, and assembly – are completed in‑house, with full quality control throughout the process.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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