Concrete Blocks Making Machine in Coimbatore

Concrete Blocks Making Machine In Coimbatore
 

 

 

 

 

 

 

Coimbatore: The Heart of South Indian Industry

Coimbatore is the industrial heart of South India.
Often referred to as the "Manchester of South India."

The city has a deep precision engineering tradition.
Starting from textile machinery.
Gradually transitioning into an engineering machinery manufacturing hub.
Accumulating decades of technical talent and industrial infrastructure.

Today, Coimbatore has formed a complete industrial network.
Covering casting, steel processing, hydraulic cylinders, and motor supply.

The block forming machine market in Coimbatore is dominated by mobile hydraulic equipment.
Which does not require pallets and produces directly on concrete floors.

Mainstream models such as the 860G series have a daily production capacity of approximately 4,800 to 9,600 blocks.
Prices range from INR 17,000 to INR 67,500.

Coimbatore is home to dozens of local manufacturers.
Including VPG Buildwell, Sai Engineering, Usha Engineering, Everon Impex, and others.

However, the core challenge of the Coimbatore market is that local equipment is predominantly manual and semi‑automatic.
Traditional manual brick machines require 7 to 9 workers.
Significant variation in worker skill levels.
High management costs.

At the same time, voltage fluctuations are common in some parts of Tamil Nadu.
Traditional motors running at full load for extended periods are prone to shutdowns or motor burnout due to unstable voltage.

This is why UNIK has entered Coimbatore.
To offer a fundamentally different choice from local equipment for customers pursuing automation, stability, and long‑term value.

 

 

 

 

 

Dimension	5000×2450 ×2930mm
Weight	6T
Pallet size	880 ×680mm
Power	42.15 kW
Vibration method	Siemens motors
Vibration Frequency	3800-4500 r/min
Cycle time	15-20s
Vibration Force	50-70KN

 

 

 

Solutions Tailored for the Coimbatore Market

I. Addressing the "Three Highs and One Low" Dilemma

UNIK provides a systematic solution to the challenges faced by traditional brick plants in Coimbatore – high labor dependence, high raw material costs, high electricity cost risk, and low output stability:

High labor dependence → Fully automatic production, monitored by just 1–2 operators

UNIK's fully automatic production line is automated from batching to palletizing. With a daily output of 10,000 hollow blocks, only 1 to 2 technical personnel are needed for monitoring. Product dimensional consistency exceeds 98%, effectively reducing management costs and reject rates.

High raw material costs → Solid waste utilization, replacing 30%–50% of cement

Traditional equipment primarily uses expensive river sand and pure cement. UNIK equipment can incorporate large proportions of industrial waste materials such as fly ash, stone powder, and slag, with a replacement rate of up to 70%, substituting 30% to 50% of cement usage. This significantly reduces raw material costs and smooths out market price volatility risks.

High electricity costs and voltage fluctuation risks → Servo energy saving + wide voltage design

UNIK's UNT series is equipped with a third‑generation servo vibration system that supplies power on demand, with standby energy consumption near zero. Compared with conventional models, it achieves 20% to 30% overall energy savings – a brick plant in Coimbatore can save tens of thousands of rupees annually on electricity. The ±20% wide voltage design effectively handles grid fluctuations in Tamil Nadu, preventing motor burnout and production downtime.

 

 

 

 

Products	Pic	Size	Capacity	Cycle time	Daily capacity
Hollow block		390 ×190 ×190mm	5pcs/pallet	15-20s	7200pcs
Hollow brick		240 ×115 ×90mm	16pcs/pallet	15-20s	23040pcs
Brick		240 ×115 ×53mm	34pcs/pallet	15-20s	48960pcs
Paver		200 ×100 ×60mm	20pcs/pallet	15-20s	28800 pcs

 

 

Configuration Far Exceeds Local Equipment Standards

Compared with local manufacturers in Coimbatore, UNIK equipment shows fundamental differences in core configuration:

Hydraulic system:
Uses internationally leading brands such as Rexroth / Yuken

Control system:
Siemens / Mitsubishi PLC industrial‑grade control systems

Frame steel:
Q355B high‑strength manganese steel, with main load‑bearing areas thickened to 25–30 mm

Design life:
No less than 12 years

Whole‑machine warranty:
1 to 2 years

Remote support:
7×24 remote video technical support

In contrast, local equipment in Coimbatore typically has a design life of only 3 to 5 years and a warranty period of just 1 year.

 

 

 

 

 

 

 

 

 

 

 

 

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