Concrete Automatic Block Machine

Our Concrete Automatic Block Machine is more than just a machine; it's a complete solution for modern, efficient, and sustainable block production. Whether you're looking to increase productivity, reduce costs, or enhance product quality, this machine is the perfect choice.The entire production line is highly automated, requiring only 2-3 operators to manage the entire process. Here's how it works:

1. Effortless Raw Material Handling
Wheel Loader Integration: The process begins with a wheel loader, which efficiently loads raw materials into the batching machine. This eliminates the need for manual labor in material handling, saving time and reducing costs.
Automated Batching: Once the materials are loaded, the batching machine takes over. It automatically weighs and mixes the raw materials according to pre-set parameters, ensuring precise and consistent quality.
2. Central Control Panel
User-Friendly Interface: The entire production process is controlled through a central control panel. This intuitive interface allows operators to set and adjust parameters with ease, ensuring that every batch of concrete blocks meets the highest standards.
Real-Time Monitoring: The control panel provides real-time monitoring of the production process, allowing operators to make adjustments on the fly. This level of control ensures optimal performance and minimizes downtime.
3. High-Efficiency Production
Automated Mixing and Forming: The concrete mixer and block forming machine work in perfect harmony. The mixer ensures a thorough and consistent blend of raw materials, while the forming machine precisely molds the blocks.
Fast and Consistent Output: With automation, the production cycle is significantly shortened. The machine can produce large quantities of high-quality blocks in a fraction of the time it would take with manual processes.
4. Reduced Labor and Increased Productivity
Minimal Manpower: Thanks to the high degree of automation, the need for manual labor is drastically reduced. Instead of requiring a large workforce to handle raw materials, only 2-3 operators are needed to oversee the entire production line.
Enhanced Safety: With fewer workers on the production floor, the risk of accidents is minimized. The automated system ensures a safer working environment for everyone involved.
5. Cost Savings and Sustainability
Raw Material Optimization: The automated batching system ensures precise raw material usage, reducing waste and optimizing costs.
Energy Efficiency: The advanced technology used in our Concrete Automatic Block Machine is designed to be energy-efficient, further reducing operational costs.

Advanced servo system

This machine features UNIK's third-generation patented servo vibrator, a game-changing innovation developed in-house. Compared to previous models, this vibrator offers significant improvements in energy efficiency, faster startup speeds, and enhanced product quality. The short forming cycle and low energy consumption make it an eco-friendly and efficient choice for modern construction.

Compacted structure

Our solid block machine is the culmination of years of technical expertise and innovation. The main unit is built with high-quality Mn alloy structural steel plates, fully welded and treated with shot blasting for rust removal and stress relief. This ensures a robust and durable frame, making the machine exceptionally strong and long-lasting.

1. Functions and Electrical Control Technology - PLC Programming Control
Automatic Functions: The machine can automatically feed material, convey pallets, form blocks, and transfer the finished blocks.
Parallel Manual Control Device: This feature, controlled by the human-machine interface, is designed to accommodate users of varying levels of technical expertise.
2. Hydraulic Motor Drive
This system overcomes the motor overheating issue caused by the intermittent start-up of the forming process.
3. Full Hydraulic Transmission
The entire machine operates on hydraulic power, which is synchronized with the PLC to achieve an automatic cycle.
4. High Vibrating Force and High Pressing Value
These features enable the production of dense blocks suitable for applications such as load-bearing walls, road surface blocks for vehicles, and port area pavement blocks.
5. Press Head and Mold Box
These components are designed for easy disassembly and replacement.
6. Mechanical Pallet and Material Feeding
These features eliminate the instability caused by manual material addition, ensuring consistent block quality.
7. Medium-Scale Production Capacity
This capacity allows for a certain level of output and profitability, and the machine can be integrated into production lines.
8. Vibrating Table Operation
A hydraulic motor drives the vibration of the table, and different vibrating forces can be achieved by adjusting the system pressure.
9. Automatic Counting
The machine can display the daily production volume as well as the cumulative total production.

Dimension	3070×1930×2460mm
Pallet Size	1100×680×28-35mm
Vibration Frequency	3800-4500 r/min
Hydraulic Pressure	25 mpa
Vibration Force	68 KN
Cycle time	15-20s
Power	48.53kW
Weight	7400kg

 

Product	Product size	pcs/pallet	pcs/hour	Image
Hollow block	400x200x200mm	7.5PCS	1350PCS
Hollow block	400x150x200mm	8PCS	1440PCS
Rectangular paver	200x100x60/80mm	27PCS	6480PCS
Interlocking paver	225x112x60/80mm	20PCS	4800PCS
Kerbstone	200x300x600mm	2PCS	480PCS

 

 

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