Hollow Block Making Machine Philippines

Hollow block making machine philippines

The automatic hollow block making machine Philippines is composed of a material distribution box, a feeding box, a pallet push system, a block output system, a hydraulic station, the main machine, and a computer electrical control box. It primarily relies on hydraulic power, with mechanical components playing a supporting role. The combination of these two systems accomplishes functions such as vertical directional vibration of the vibration table, vibration of the pressing head, secondary material distribution, arch breaking, pallet feeding, and block conveying. The machine employs PLC (industrial computer) and human-machine interface touch screen intelligent control, enabling human-machine interaction and fault diagnosis,

Hollow block machine working principle:

When the equipment and materials are in place and the pallet is ready, pressing the start button initiates the process. The feeding hopper delivers the concrete material, and once in position, the pallet table vibrates to facilitate the vibration feeding process, with adjustable timing. The feeding hopper moves in a linear reciprocating motion, while the arch-breaking mechanism swings to accelerate the material flow. After the material distribution is complete, the feeding hopper retracts, and the material distribution motor operates to distribute the material. Once the material addition is finished, the pressing head descends, and all vibrators vibrate to apply pressure and vibration to the material in the mold box. When the block reaches the desired height (which is adjustable), all vibrations cease, and a delay is introduced to eliminate residual vibrations. The mold is then lifted, and once in position, the pressing head rises. The block conveying mechanism moves another pallet onto the vibrating table and simultaneously transfers the formed block to the block conveying table. The mold box then lowers, completing one production cycle. The PLC automatically controls the entire sequence of actions. If the manual/auto toggle switch is in the automatic position and the start button is pressed, the machine will automatically cycle through the aforementioned steps

1. Functions and Electrical Control Technology - PLC Programming Control
Automatic Functions: The machine can automatically feed material, convey pallets, form blocks, and transfer the finished blocks.
Parallel Manual Control Device: This feature, controlled by the human-machine interface, is designed to accommodate users of varying levels of technical expertise.
2. Hydraulic Motor Drive
This system overcomes the issue of motor overheating caused by the intermittent start-up of the forming process.
3. Full Hydraulic Transmission
The entire machine operates on hydraulic power, which is synchronized with the PLC to achieve an automatic cycle.
4. High Vibrating Force and High Pressing Value
These features enable the production of dense blocks suitable for applications such as load-bearing walls, road surface blocks for vehicles, and port area pavement blocks.
5. Press Head and Mold Box
These components are designed for easy disassembly and replacement.
6. Mechanical Pallet and Material Feeding
These features eliminate the instability caused by manual material addition, ensuring consistent block quality.
7. Medium-Scale Production Capacity
This capacity allows for a certain level of output and profitability, and the machine can be integrated into production lines.
8. Vibrating Table Operation
The vibration of the table is driven by a hydraulic motor, and different vibrating forces can be achieved by adjusting the system pressure.
9. Automatic Counting
The machine can display the daily production volume as well as the cumulative total production.

Manufacturing

Delivery

workshop

Process

1. Product quality commitment:
1. There are quality records and testing data for product manufacturing and testing.
2. For product performance testing, we sincerely invite users to inspect the process and performance of the product in person, and wait until the product is confirmed to be qualified before shipping.
2. Product price commitment:
Under the same competitive conditions, our company sincerely offers preferential prices without compromising product technical performance or changing product components.
3. Delivery time commitment:
1. Product delivery time: try to meet user requirements. If there are special requirements that need to be completed in advance, our company can specially organize production and installation to strive to meet user needs.
2. When delivering the product, our company will provide the following documents to the user;
①Technical maintenance and repair manual
②General installation drawing
③Instructions and manufacturers of purchased parts
④ Provide a list of wearing parts and spare parts, and include a certain amount of spare parts
4. After-sales service commitment:
1. Service tenet: fast, decisive, accurate, thoughtful and thorough
2. Service goal: service quality wins customer satisfaction
3. Service efficiency: If the equipment fails during or outside the warranty period, after the supplier receives notification, maintenance personnel can arrive at the site and start repairs within 24 hours.
4. Service principle: The product warranty period is one to twelve months. During the warranty period, the supplier will repair and replace parts due to quality reasons for free.

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