Fully Automatic Block Production Line
For fully automatic block production line, customers can choose production lines with different configurations cccording to market requirement, It's outstanding lies in its modular structure, years of experience in mechanical manufacturing and first-class technical level. The equipment is easy to operate, the machine performance is stable, the molding time is short, the product molding specifications are large, and the general performance is strong, providing customers with good economic benefits.
Automatic production line process: the loader puts different aggregates into the batching station, automatically proportions and weighs, and then mixes with the cement in the cement silo. All materials are then sent to the mixer. After being evenly mixed, the belt conveyor transports the materials to the block forming machine. The products formed after vibration and pressure are cleaned by the block surface cleaner and then transported to the automatic board lifter by the brick conveyor. Subsequently, the finger car will send all the products on the pallet to the curing room. The products that have been cured are then sent to the automatic lowerator machine by finger car. The board lowering machine lowers the products to the block conveyor and enters the palletizing area for palletizing, and then transports them to the finished product yard for sale by a forklift. The pallet is cleaned by the cleaner, and the plate turning machine is returned to the forming machine for recycling.
1. Batching& mixing system
The batching mixing system is composed of cement silo (powder ash silo), automatic batching machine, conveyor, concrete mixer , cement scale, screw conveyor and other equipment, and various raw materials are carried out according to the pre-set ratio. The metering and mixing are conveyed to the forming machine by the conveyor. various raw materials and control the proportion of water added to ensure product quality.
2.Block making machine
The molding machine is intelligently controlled by a computer, hydraulic transmission, vibration pressure molding. According to the user's production requirements, the mold can be changed to produce a variety of concrete products. One machine has multiple uses, stable performance, high production efficiency and low maintenance.
3.Elevator machine
The products are conveyed to the lifter after passing the brick surface cleaner. The lifter is a part of the fully automatic maintenance system, which can layer the products and lift them to a certain height to match the operation of the mother car.
4. Finger car
It is composed of two equipments, a child car and a mother car, running on the track, back and forth between the lifting and lowering machine and the curing kiln, transporting the newly formed and cured products.
5. Lowerator machine
The lowering machine is used to send the cured products to the brick conveyor, and then enter the palletizing area for palletizing. The pallet is returned to the forming machine by the return plate system for recycling.
6. Automatic palletizing system
The palletizing system clamps the products from the pallet and cross-stacks them on the exit conveyor, and then moves them to the packing area to realize the automation of the palletizing and packing of products in the later stage. The palletizer is equipped with four rubber sleeve clamp arms, hydraulically operated, and can move 360 degrees horizontally.
Main feature:
1. Smarter factories and easier management
● High-precision laser scanning system.
● The graphic file is easy to manage the production date.
● Automatic warning signs and stop systems for wrong products.
● Real-time monitoring of the production process via mobile phones or computers.
2. Host structure
● The main frame is composed of 3 movable parts, which is easy to maintain.
● The base frame is made of 70mm solid steel structure, which can withstand strong vibration for a long time.
● 4 synchronous vibration motors, more efficient vibration and frequency control.
● All equipment adopts bolt and nut link design, which is convenient for users to maintain.
● Automatic quick mold change device (within 3 minutes).
● Higher molding height: up to 500mm.
3. German technical program
● Provide more than 100 product formulas.
● Easy to operate-visualized touch screen vibration with precise frequency.
● Control program-troubleshooting of high-capacity inverter remote control.
4. Powerful hydraulic system
● The large-capacity hydraulic pump (75kw) is controlled by a proportional valve at high speed and equipped with a servo system.
● More efficient and energy-saving.
With nearly 15 years of experience in building building materials and equipment manufacturing and high-end environmentally friendly building materials production, the company has developed into a national high-tech enterprise,and passed ISO9001-2015 quality management. System certification, intellectual property management system certification, and more than 100 independent research and development patent technologies, and a number of research institutes and universities to achieve industry-university-research cooperation. In the face of fierce market competition, the company will adhere to the business philosophy of “leading the brand with technology, building the brand with quality, and enhancing the brand with service”, continuously strengthening scientific research and innovation, improving product quality, improving after-sales service system, and bringing to the group, integration, The internationalization model has developed and built the company into a modern manufacturing enterprise.
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