Block Making Machine Coimbatore

BLOCK MAKING MACHINE COIMBATORE

Traditional Coimbatore block equipment is mostly manual or semi‑automatic, leading brick plants to face the "three highs and one low" dilemma. Below is UNIK's targeted solution path:

1. High labor dependency, difficult workforce management, large fluctuations in yield rate
Traditional manual brick presses require 7–9 workers, with significant variations in individual skill levels and high management costs.

✅ UNIK's fully automatic production line achieves fully automatic operation from batching to palletizing. Producing 10,000 hollow blocks per day requires only 1–2 technicians for monitoring, with product dimensional consistency exceeding 98%, effectively reducing management costs and rejection rates.

2. High raw material costs: profits are severely squeezed when sand, stone, and cement prices fluctuate
Traditional equipment mostly uses expensive river sand and pure cement. When building material prices rise, the profit margins of brick plants shrink sharply.

✅ Utilisation of solid waste raw materials such as fly ash, stone powder, and slag: incorporation rate up to 70%, replacing 30%–50% of cement, saving raw material costs, effectively smoothing the risk of market price fluctuations, and aligning with the Indian government's direction of promoting environmentally friendly building materials.

3. High electricity costs and high risk of voltage fluctuations
Traditional hydraulic press motors run all day long. Voltage fluctuations in parts of Tamil Nadu can easily cause shutdowns or motor burnout. Servo energy‑saving technology is not yet widely adopted locally, and high electricity bills continue to erode brick plant profits.

✅ UNT series servo vibration system: power on demand, standby energy consumption near zero, overall electricity savings of 20%–30% compared to traditional models, saving tens of thousands of rupees per year for a Coimbatore plant. ±20% wide voltage design effectively copes with grid fluctuations, avoiding motor burnout and production losses due to downtime.

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