hollow blocks making machine philippines
Production process
Concrete Hollow Block Making Machine Philippines
Preparation and proportioning of raw materials
According to the type of bricks produced, various raw materials (such as loess, sand, cement, water, etc.) are scientifically proportioned according to a certain proportion. These materials may include shale, gangue, fly ash, slag, etc. The prepared raw materials are fed into the blender, and the appropriate amount of water is added for thorough stirring to form a homogeneous mixture.
Forming
The stirred mixture is conveyed to the brick forming machine, where it is pressed into bricks of the desired shape and size by mechanical pressure or hydraulic system. During the molding process, a vibrating device may be required to ensure the compactness of the bricks.
Curing and demoulding
The formed bricks need to go through a certain amount of pressure treatment and curing time before they can be demolded. The brick machines adopt the burning-free process, which directly carries out autoclaved curing or natural curing.
Finished product handling and storage
The finished bricks are removed and cooled as necessary, and then stored in a cool and dry place, waiting to leave the factory. The entire production process involves multiple steps, from the preparation of raw materials to the storage of the final product; each step needs to be precisely controlled to ensure product quality. In addition, modern brick machines are also equipped with automatic control systems to improve production efficiency and reduce manual intervention
Policy support
Concrete Hollow Block Making Machine Philippines
Automated Production Process
The hollow block machine incorporates cutting-edge automation technology. It can operate with minimal human intervention, ensuring a consistent and high-speed production process. The machine's programmable logic controller (PLC) system allows for precise control over the manufacturing parameters, such as the mixing ratio of raw materials, the vibration frequency during molding, and the curing time. This level of automation not only increases the production capacity but also reduces the likelihood of human errors, resulting in uniform and high-quality blocks.
Energy Efficiency and Environmental Friendliness
From an environmental perspective, the hollow block machine is a game - changer. It is designed to be energy - efficient, consuming significantly less power compared to traditional block - making methods. Moreover, the machine can utilize a wide range of raw materials, including recycled aggregates and industrial by - products. This not only reduces the demand for natural resources but also helps in waste management. The production process generates minimal waste and emissions, contributing to a greener and more sustainable construction industry.
Advanced Molding Technology
The machine features state - of - the - art molding technology. It employs high - frequency vibration and hydraulic pressure to ensure the compactness and strength of the hollow blocks. The molds can be easily changed to produce different sizes and shapes of blocks, providing great flexibility to meet various construction requirements. The precision of the molding process ensures that the blocks have accurate dimensions and smooth surfaces, which are crucial for the structural integrity and aesthetic appeal of the final construction projects.
Integration with Modern Construction Techniques
The hollow block machine is well - aligned with modern construction techniques. The blocks produced by this machine are ideal for use in various construction systems, such as cavity wall construction and lightweight partition systems. They can be easily integrated with other building materials and components, such as reinforcement bars and insulation materials. This compatibility allows for faster and more efficient construction processes, reducing the overall project duration and cost.
products parameters
Concrete Hollow Block Making Machine Philippines
|
Specification of products(mm) |
Number of blocks per pallet |
Pieces/1 hour |
Pieces/8hours |
||
|
Block |
|
400×200×200 |
6 |
1080 |
8640 |
|
Hollow Brick |
|
240×115×90 |
20 |
3600 |
28,800 |
|
Paving Brick |
|
225×112.5×60 |
15 |
3600 |
28,800 |
|
Standard Brick |
|
240×115×53 |
40 |
7200 |
57,600 |
|
Curbstone |
|
200*300*600 |
4 |
480 |
3,840 |
|
Dimension |
3100 ×1680×2460mm |
|
Weight |
7400KG |
|
Pallet size |
880×680×20~35mm |
|
Power |
41.53 kW |
|
Vibration method |
Servo motors |
|
Vibration Frequency |
3800-5500 r/min |
|
Cycle time |
15-20s |
|
Vibration Force |
75KN |
Our factory
Manufacturing
Delivery
workshop
Process
If you are looking for an efficient and reliable way to produce high-quality hollow blocks, then the hollow block machine is definitely worth considering. Designed to make the hollow block manufacturing process a breeze, this machine offers a fast and cost-effective solution that can transform your block manufacturing operation.The hollow block machine is manufactured using top-quality materials and is designed to provide superior performance and durability. With its advanced automation and precision engineering, the machine can produce hollow blocks in a wide range of shapes and sizes with consistent quality. In addition to its superior quality and performance, the hollow block machine is also very easy to operate and maintain. Its user-friendly interface and intuitive controls make it easy for anyone with minimal experience to produce high-quality blocks quickly and efficiently.
Since its inception, UNIK has been committed to the research, design, development, and production of high-quality concrete block molding machines, specializing in the creation of various types of concrete block molding machines. The company currently occupies an area of 15,000 square meters and is equipped with over 50 processing machines and more than 40 imported special welding devices. From material cutting to the assembly of the entire machine, a production line operation is adopted, with strict quality control and inspection at each step to ensure the durability and high reliability of the equipment. This ensures that our customers are satisfied with their purchase and delighted with their use. UNIK has passed the ISO9001-2000 and CE quality management system certifications and has established a comprehensive sales and service system and network across the country. As the crystallization of Sino-German technical cooperation and a paragon of excellent Chinese block brick machines, UNIK is your ideal choice for high-quality concrete block molding solutions.
Hot Tags: hollow blocks making machine philippines, China, manufacturers, suppliers, factory, wholesale, customized, buy, price, quotation, price list, for sale, made in China, Concrete Block Machine China, Concrete Slab Mould, Interlocking Concrete Brick Making Machine, PET Strap Green, Machine For Cement Brick, Cement Sand Brick Making Machine
