Brick And Block Making Machine
|
Dimension |
3100 ×1680×2460mm |
|
Weight |
7400KG |
|
Pallet size |
850×680×20~35mm |
|
Power |
41.53 kW |
|
Vibration method |
Servo motors |
|
Vibration Frequency |
3800-5500 r/min |
|
Cycle time |
15-20s |
|
Vibration Force |
75KN |
Brick And Block Making Machine different types Classification
Classification according to molding principle:
1. Pneumatic brick machine:
using pneumatic principle for molding, suitable for the production of some small bricks, simple operation, but relatively low production efficiency.
2. Vibrating brick machine:
Through vibration, the raw materials are tightly bound together to form strong bricks. This equipment is suitable for the production of solid bricks, perforated bricks, etc.
3. Hydraulic brick machine:
Using hydraulic transmission, no noise, high output, simple operation, high degree of automation. By replacing molds and raw materials, the production of a variety of brick types can be realized, which is suitable for the production of standard bricks, perforated bricks, fly ash bricks, lime sand bricks, tailings bricks, construction waste bricks, cement bricks, etc.
Categorized by degree of automation:
1. Automatic brick making machine:
With a high level of automation, from raw material proportioning, mixing, pressing to finished product output, the whole process can be controlled by computer programs to achieve fully automated production. This kind of equipment has high production efficiency and is suitable for large-scale production needs.
2. Semi-automatic brick making machine:
Automation has been realized in some links, but manual participation is still required, such as the addition of raw materials and the replacement of molds. This equipment is relatively low-cost and suitable for small and medium-sized businesses.
3. Manual brick making machine:
Mainly relies on manual operation, from the mixing of raw materials to pressing and molding, all need manual participation. Although this equipment is less productive, it also has lower equipment costs and maintenance costs, making it suitable for small-scale production or personal use.
|
Specification of products(mm) |
Number of blocks per pallet |
Pieces/1 hour |
Pieces/8hours |
||
|
Block |
|
400×200×200 |
6 |
1080 |
8640 |
|
Hollow Brick |
|
240×115×90 |
20 |
3600 |
28,800 |
|
Paving Brick |
|
225×112.5×60 |
15 |
3600 |
28,800 |
|
Standard Brick |
|
240×115×53 |
40 |
7200 |
57,600 |
|
Curbstone |
|
200*300*600 |
4 |
480 |
3,840 |
The operation of Brick And Block Making Machine
Equipment preparation:
1. Check the equipment:
Before operation, make sure that the equipment is installed firmly, all connected parts are in good condition, the power supply voltage is stable, clean up the debris around the equipment, and keep the working area clean and orderly.
2. Check the feeding system:
Confirm that the feeding system and the discharging system are operating properly.
Personnel safety:
1. Training and authorization:
Only professionally trained and authorized personnel can operate the equipment.
2. Wear protective equipment:
Operators should wear safety helmets, protective glasses, protective gloves and other safety equipment.
3. Avoid dangerous operation:
During operation, it is strictly forbidden to put your hand or other objects inside the equipment to avoid accidental injury.
Precautions:
1. Wear protective equipment:
Operators must wear personal protective equipment, such as helmets, gloves, protective glasses, etc.
2. Strictly abide by the operating procedures:
It is strictly forbidden to operate in violation of regulations, and if the equipment is abnormal, stop the operation immediately and report to the maintenance personnel.
3. Non-operators are not allowed to enter:
Non-operators are not allowed to enter the operation area at will.
Routine maintenance:
1. Cleaning the equipment:
After the operation, clean the brick making machine thoroughly to keep the machine hygienic and tidy.
2. Regular maintenance:
Regular maintenance of the machine is carried out to ensure the normal operation of the equipment.
3. Inspect vulnerable parts:
Regularly inspect vulnerable parts, such as mold size, welding joint parts, etc., and repair weld cracks in time.
The technical characteristics of Brick And Block Making Machine
Diversify production：
1. One machine for multiple purposes:
The brick and block making machine can produce many types of bricks, such as standard bricks, perforated bricks, hollow bricks, colored floor tiles, curb stones, etc., to meet the needs of different projects. By changing the mold, it is possible to produce bricks of different shapes and specifications.
2. Strong adaptability of raw materials:
The brick and block making machine can use a variety of raw materials, such as fly ash, slag, coal gangue, stone powder, tailings slag, construction waste, etc., these raw materials not only have a wide range of sources, but also can realize the recycling of resources and meet the requirements of environmental protection.
Intelligent control:
1. PLC intelligent control system:
equipped with PLC intelligent control system, the operation is simple and clear, the whole process is automated, and the technical requirements for operators are reduced. Some high-end devices are equipped with 5G IoT remote modules, which can monitor the operation status of remote equipment in real time, intelligently analyze and diagnose, and remotely modify parameters.
2. High-precision sensor:
The use of high-precision sensors, such as magnetic levitation displacement sensor, to ensure the accuracy of the pressure head lowering process, to ensure that the product height error within 1mm.
Energy saving and high efficiency:
1. Low energy consumption:
The brick making machine pays attention to energy saving in the design, such as using a constant power variable pump to provide a power source for the system, and the output energy of the pump is automatically adjusted according to the actual working conditions, which is more energy-saving and efficient.
2.Reduce labor costs:
The high degree of automation reduces the complexity and labor intensity of manual operations, and reduces labor costs. For example, the one-time long-distance palletizing function saves space, labor and time, and ensures product quality.
Environmentally friendly and pollution-free:
1. Resource recycling:
Using industrial waste residue, construction waste and other wastes as raw materials, through advanced technology and equipment to produce environmentally friendly brick products, to achieve resource recycling, reduce dependence on natural resources.
2. Energy saving and emission reduction:
No waste water and smoke are discharged in the production process, no pollution, low noise, and meet the requirements of green production.
how about Brick And Block Making Machine service
1. Professional Team
All of our associates are experienced in working with Chinese brick and block making machine manufacturers for at least 15 years. Some of them worked as sales engineers, or as after-sales service technicians. All of them are specialists in brick and block making machine manufacture and operations.
2. Custom Service
Our Service does not end when the new plant starts production. we provide excellent spare parts service as well as support and advice for your operating staff. Help customers effectively reduce the operating costs of the factory, achieve energy conservation goals, and improve competition.
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