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Hydraulic Concrete Block Making Machine

Hydraulic concrete block making machine

Details

Hydraulic concrete block making machine

Concrete block is made of sand, stone, cement as the main material, with the rapid growth of construction industry, the concrete blocks are becoming popular because it is structral stable, druable,sound and thermal insulation, weathering resistance and easy to maintain, can be used for both load-bearing wall and the decorative wall of the frame structure. It has high hollow rate, compared with the clay solid brick, its weight of the wall can reduce about one-third and more suitable for the project with weak foundation capability.Unik hydraulic concrete block making machine is a multi-functional block machine to meet the mass production of various kinds of concrete masonry block, solid pavers (as well as permeable).slab,kerbs stones, hollow blocks, retaining wall units and so on.

 

Basic Simple Production Line

Fully automatic block production line.jpg

1.PL1200 batching station2.JS500 Mixer3.Cement silo4.screw conveyor
5.Cement scale6.Conveyor belt7.block machine8.Automatic stacker
a.Raw material receiving and storing system:the aggregates/sand are fed by conveyor from stock pile or by wheel loader into batching station, the cement can be handled in bag or bulk package
b.Batching and mixing system: the concrete lbock mix is proportioned by wieght into batcher, it is electronically controlled by using electronis scales to determine their wieghts which can guarantee to have a consisten quality from hopper to hopper
c.Block making machine:after mixing process, blended material is conveyed to storage ben located above block machine, after filling the material into mold, compression from the mold head and vibration from vibrating talbe are applied in order to consolidate the material into dese concrete block units.
d.Automatic stacker:the fresh blocks produced on pallets are then transported to automatic stacker, the stakcer will stack 5-8 layer blocks for curing, and the green blocks are transferred to the curing area by a forklift.
Technical specification:

Dimension

3100×1680×2460 mm

Pallet Size 

850×680×20~35mm

Vibration   Frequency

3800-4500 r/min

Hydraulic   Pressure 

25 mpa

Vibration Force 

68 KN

Cycle time 

15-20s

Power 

42.15kW

Weight 

6500KG

 

To suit the oversea market and ensure the machine works efficiently, we have used many parts manufactured with a well-known brand imported from overseas.

 

1. PLC: Siemens/ Omron
2. Touch screen: Siemens
3. Contactor: Schneider
4. Sensor: PEPPERL+FUCHS
5. Frequency inverter : Mitsubishi
6. Limited switch: Omron
7. Hydraulic valve: Daikin
8. Hydraulic pump: Daikin
9. Motor: Siemens 


TIM截图20180102115957.jpg


 

Capacity:


Product size (mm)

Pcs./Pallt

Pcs./Hour

Legend

390*190*190

   6

1080

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390*140*190

   8

1440

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200*100*60

   21

5040

TIM截图20171009102234.jpg

225*112.5*60

   15

3600

TIM截图20171009102100.jpg

 

brick making machine parts.jpg

The open hole of hollow block can be poured in the vertical and horizontal reinforced concrete core column and beam, to replace the constructivity of brick-concrete structure and ring beam. This kind of reinforced masonry can make the building have good integrity, strong carrying capacity, good shock resistance, reduce and eliminate the exposure of depositing concrete.

Hollow block.jpg

Block building has good sound insulation and fire resistance. Housing built with blocks and suitable insulation material meets energy efficiency standards of the building.

Masonry.jpg

moulds.jpg

Our Client.jpg


TIM截图20170901105639.jpg



FAQ:


1.Which machine is most suitable for my project?

You should make sure how much work space you have to produce and store blocks, how many blocks you want to produce in a day, what your initial budget for this machine.

 

2.Can I use just one machine to make every type of blocks?

Yes,Our block making machine is designed to meet the mass production of various kinds of concrete masonry blocks like brick, blocks, pavers, slabs, curbs, interlocking types etc by just changing the mould. all you need to do is remove one type mould and replace with another, which cost at half hour for changing time.


3.what raw materials are required to produce blocks?

Cement, sand, aggregate Fine and coarse aggregates make up the bulk of a concrete mixture. The max diameter should require within 10mm.


4.Can I get installation for this machine?

We will arrange our engineer to your factory to guide installation and training,the customer will be responsible for all wages and expense of engineer.


5.How about warranty?

we promise 18 months guarantee for date of purchase, and agrees to repair or replace any defective part without charge,This warranty does not cover in cases of improper user, incorrect handling, insufficient maintenance, act of third parties, unauthorized service or modifications to the machine, damage resulting from accident, abuse, lack of reasonable care, normal wear or the addition of any other equipment not provided with product


 

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